The BIW gap and flushness measurement solution based on high-quality laser image and diversified algorithms, replaces traditional gap gauges and surface variation meters. The solution enables automated inline measurement of various complex gaps and flushness in welded BIW assemblies, ensuring consistency and precision in body assembly, while helping customers improve production quality and assembly efficiency.

Application Scenarios

• Automated detection of gaps and flushness at the connection points of external body parts such as the closure, fenders, and side panels of the BIW.

• Manual handheld ISV Handygap detection of gaps and flushness.

Advantages

• Automated detection of BIW gaps and flushness during vehicle transportation without occupying additional TAKT time.

• Two types of system —automated and handheld—fit for different station scenarios, allowing for both inline full inspections and offline sampling inspections.

• The software supports cross-station screen differentiation, allowing operators to quickly access relevant dimensional data.

• Measurement data uploaded to the MES system in real time, providing multi-dimensional data analysis capabilities, supporting process optimization and problem traceability.